CNC Tolerances Guide:ISO 2768 & Precision Machining

Engineering Standards

Why "±0.001mm" on every dimension kills your budget. A practical guide to GD&T and standard tolerances in China.

In CNC machining, "Perfect" is the enemy of "Done." Every decimal point you add to a dimension increases the cost exponentially. Understanding the balance between precision and price is key to effective sourcing.

Standard Tolerances (ISO 2768-m)

At InstaMfg, unless otherwise specified, we adhere to ISO 2768-m (Medium). This is the global standard for metal machining. It ensures parts fit together without requiring specialized inspection for every single feature.

Dimension (mm)Tolerance (±mm)
0.5 up to 3±0.1
3 up to 6±0.1
6 up to 30±0.2
30 up to 120±0.3

When to use Tight Tolerances?

You should only apply tighter tolerances (e.g., ±0.01mm or H7 fits) to critical features like:

  • • Bearing bores and journals.
  • • Dowel pin holes for alignment.
  • • Mating surfaces for hermetic seals.

See our Materials Guide to see how different alloys hold tolerances differently (e.g., Steel holds better than Nylon).

Fig 1: As tolerance gets tighter (left), cost skyrockets (up).

Geometric Dimensioning and Tolerancing (GD&T)

Linear tolerances aren't enough. For complex assemblies, we recommend using GD&T (Flatness, Concentricity, True Position) to communicate design intent.

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